Machine Vision
Machine vision consists of image-based automatic inspection and analysis. The results of the analysis are used to control a process or manufacturing activity. Many different technologies, software and hardware products, systems integrations, and methods are used in machine vision technology.
Machine vision systems are accurate, reliable, and extremely fast. They have the ability to perform their function up to thousands of times per minute.
The implementation of a machine vision system results in:
- Improved quality by eliminating the uncertainty of manual repetitive tasks, by providing accurate inspections and measurements, and by ensuring that parts are assembled correctly.
- Reduced cost by improving production speed, through reductions in labor, scrap, and downtime. Prevention of part damage since parts do not have to be moved for inspection.
- Increased safety by protecting workers from hazardous materials and areas, preventing clean-room contamination, and ensuring that products meet standards and quality.
Robotic Vision Inspection Examples
The implementation of a machine vision system can mean fewer product recalls, lower labor costs, more efficient production lines, and a decrease in part mismatches.
For vision project success, follow these steps:
01. Define Expectations
All machine vision applications are different; they all have a specific need that dictates the most important aspects of the system.
02. Base Equipment on Needs
Selections must be based on the distinct needs of your application. Application dictates hardware!
03. Conduct a Proof-of-Concept
Testing with vision equipment and your product samples is the most important step in ensuring a successful project that meets expectations.
Integration Services
Electrical Design
HMI and SCADA Programming
Industrial Data Collection and Networking
PLC Programming
Safety Assessments and Remediation
Servo Motion Controls and VFD
Vision System Design and Implementation
Field Services
Control Panel Fabrication and Checkout
Equipment and Instrumentation Setup
On-site Debugging and Start-up Assistance
Project Management and Coordination
Shutdowns, Startups, and Debugging
Upgrade and Conversion of Existing Controls
Validation Services
Consulting Services
Custom Training Classes
Equipment Selection and Procurement
Preparation of Bid Packages
Project Management and Coordination
Research, Specifications, and Submittals
System Evaluation and Needs Analysis